Self Aligned Welding Rotator with 100-1000mm/min Speed Range, 40-ton Loading Capacity, and 18-meter Control Cable

Product Description:

The Self Aligned Welding Rotator is a highly advanced and efficient solution designed to enhance the welding process for heavy-duty cylindrical workpieces. This Automated Welding Rotator is engineered to provide smooth and precise rotation, ensuring optimal welding quality and consistency. With a robust loading capacity of 40 tons, it is perfectly suited for handling large and heavy components in various industrial applications such as pressure vessels, tanks, pipes, and reactors.

One of the standout features of this Self Aligned Welding Rotator is its highly adjustable rotator system. This adjustability allows it to accommodate a wide range of workpiece diameters, providing flexibility and convenience for different welding projects. The rotator's self-aligning capability ensures that the workpiece is perfectly centered and balanced during operation, which significantly reduces the risk of misalignment and improves welding accuracy. This feature not only enhances the overall welding quality but also minimizes the need for rework, saving both time and resources.

The rotator speed of this product is controlled by a Variable Frequency Drive (VFD), allowing for a speed range of 100 to 1000 mm/min. This variable speed control is crucial for adapting the rotation speed to the specific requirements of different welding procedures and materials. Operators can easily adjust the speed to achieve the best welding conditions, ensuring uniform weld bead formation and preventing defects caused by inconsistent rotation speeds.

To ensure reliable and efficient operation, the Self Aligned Welding Rotator is equipped with a high-quality Schneider driver. Schneider is renowned for its durability and performance in industrial automation, providing precise motor control and enhanced system stability. This driver contributes to the smooth acceleration and deceleration of the rotator, protecting the workpiece and the equipment from sudden shocks or jerks during operation.

Safety is a paramount consideration in the design of this Automated Welding Rotator. It incorporates multiple safety features, including overload protection and an emergency stop mechanism. The overload protection system monitors the load on the rotator continuously and prevents damage by shutting down the system if the load exceeds the rated capacity. This not only protects the equipment but also ensures the safety of the operators working nearby. The emergency stop feature allows for immediate shutdown of the rotator in case of any unexpected situation, providing an essential layer of safety during welding operations.

Another important aspect of this welding rotator is its control cable, which extends up to 18 meters. This long control cable provides operators with the flexibility to control the rotator from a safe distance, enhancing operational convenience and safety. The extended cable length is particularly beneficial in large workshop environments where mobility and ease of control are critical.

In summary, the Self Aligned Welding Rotator stands out as a highly adjustable and reliable Automated Welding Rotator, designed to meet the demanding needs of modern welding applications. Its 40-ton loading capacity, combined with precise speed control via a VFD (100-1000 mm/min), ensures versatility and high performance. The integration of a Schneider driver guarantees smooth and stable operation, while the comprehensive safety features, including overload protection and emergency stop, provide peace of mind during use. With an 18-meter control cable, this rotator offers both flexibility and convenience, making it an indispensable tool for industrial welding tasks.

Whether you are working on large pressure vessels, heavy pipes, or complex cylindrical components, this Highly Adjustable Rotator delivers the precision, safety, and efficiency needed to achieve superior welding results. Investing in this Self Aligned Welding Rotator means enhancing your welding capabilities with a dependable and automated solution that adapts seamlessly to your operational requirements.

Applications:

The KENKE HGZT50 Self Aligned Welding Rotator is an essential piece of equipment designed for a wide range of industrial welding applications. Renowned for its highly accurate rotator capabilities, this product is ideal for scenarios requiring precise and stable rotation of cylindrical workpieces during welding processes. Its self-aligning feature ensures that the workpiece remains perfectly centered and balanced throughout the welding operation, significantly enhancing weld quality and efficiency.

This Self Aligned Welding Rotator is widely used in industries such as shipbuilding, pressure vessel manufacturing, pipeline construction, and heavy machinery fabrication. It supports the seamless rotation of pipes, tanks, drums, and other cylindrical components, making it indispensable during circumferential welding, pipe bending, and assembly operations. The rotator’s speed range of 100-1000 mm/min (variable frequency drive controlled) and roller speed of 6-60 m/h provide versatile control to meet different welding speed requirements, ensuring optimal weld bead consistency.

Certified with CE and ISO9000 standards, the KENKE HGZT50 guarantees reliable performance and adherence to international quality benchmarks. Its electric power supply options (220V or 380V) can be customized according to the user’s site conditions, offering flexibility and ease of integration into existing production lines. The unit’s blue RAL5012 color, or customized colors as per customer requests, adds to its professional appearance.

Packaging for the Self Aligned Welding Rotator is thoughtfully designed with the main frame shipped naked for easy handling, while spare parts are securely packed in cases to prevent damage during transit. With a supply ability of 30 sets per month and a delivery time of 30 working days, KENKE can meet both small and large-scale project demands efficiently. The minimum order quantity is just one set, making it accessible for various business sizes.

Payment terms are customer-friendly, requiring a 30% TT advance and the remaining 70% before shipment, ensuring secure transactions for both parties. Whether for new installations or upgrading existing welding lines, the KENKE HGZT50 Self Aligned Welding Rotator stands out as a highly accurate rotator solution that boosts productivity, weld quality, and operational safety across diverse industrial welding scenarios.

Customization:

KENKE presents the HGZT50 Self Aligned Welding Rotator, a highly accurate rotator designed to enhance your welding processes with precision and reliability. Certified by CE and ISO9000, this automated welding rotator guarantees quality and performance that meet international standards.

Our highly adjustable rotator features a roller diameter typically ranging from 200mm to 400mm and offers a versatile speed range of 100-1000mm/min, with roller speeds adjustable between 6-60m/h. The control cable extends up to 18 meters, providing flexible operation in diverse working environments.

We maintain a supply ability of 30 sets per month, ensuring timely delivery within 30 working days. The minimum order quantity is 1 set, with pricing available upon request—please confirm with us for details. Payment terms include 30% TT in advance and 70% TT before shipment.

Packaging details include the main frame delivered naked for convenience and spare parts securely packed in cases for protection during transit. Choose the KENKE HGZT50 for a reliable, highly accurate, and highly adjustable automated welding rotator that meets the demanding needs of your welding projects.

Packing and Shipping:

Our Self Aligned Welding Rotator is carefully packaged to ensure maximum protection during transit. Each unit is securely wrapped with protective materials and placed in a sturdy wooden crate to prevent any damage from impact or moisture. The packaging is designed to withstand rough handling and long-distance shipping, ensuring the product arrives in perfect condition.

For shipping, we offer flexible options including sea freight, air freight, and land transportation to accommodate your delivery requirements. The rotator is clearly labeled with handling instructions and secured to prevent movement within the crate. We also provide tracking information and support throughout the shipping process to guarantee timely and safe delivery of your Self Aligned Welding Rotator.